Job Description
As a Crew Supervisor, your responsibilities will include:
- Lead efficient and effective plant operation. This involves maintaining oversight of ongoing operations; recognizing undesired operating conditions or potentially undesirable operating trends; and following up with the appropriate personnel to facilitate timely and accurate resolution
- Provide effective leadership by actively utilizing tools such as standard work to drive KPI’s, performance of operations personnel and overall process performance
- Direct crew personal as needed to ensure critical functions are covered and flex employees around plant as needed
- Responsible for management and resource allocation regarding planned and emergency maintenance activities
- Coordinate with area leads (Loading, Refinery, Utilities, Wet Mill) to prioritize work for operating crew
- Ensure that the operational directions from management or leads are implemented
- Complete shift rounds - all control rooms and other identified critical points a minimum of twice a shift
- Provide accurate documentation in shift summaries regarding key events that occurred during shift.
- Utilize current company reporting tool to make incident reports and start investigations when required
- Conduct a daily Tier 1 turnover meeting and participate in Tier 2 meeting
- Responsible for approving time for crew in Kronos
- Ensure associate coverage is managed for call-ins and vacation request
- Being aware of and support the facilitation of any project work during shift (supporting engineering work)
- Read, understand, and execute the instructions of the area leads
- Communicate the key process issues affecting safety, quality, and production during shift at the turnover meeting
- Facilitate any planned maintenance items as well as prioritize any necessary maintenance break–ins
- Understand safety requirements and ensure that your crew and others on site are conforming to the requirements
- Complete writing of permits for hazardous jobs (hot work in combustible dust, line break, etc.…) as required
- Have sufficient knowledge to recognize the alarm system and take appropriate corrective action
- Ensure all daily regulatory inspections are completed as required
- Be responsible for ensuring waste treatment loading is minimized and waste levels are within the guidelines of the sanitary district
- Contact sanitary district treatment plants to notify them of abnormal waste levels
- Ensure site quality and GMP policies are followed
- Contact customer service, logistics and order coordination as needed to resolve loading problems
- During the off shifts, ensure that quality testing is completed
- Have sufficient knowledge of product safety and product code systems to take appropriate action as required
- Work with maintenance at night/weekends to keep accurate documentation, along with locating of parts in SAP and on the shelf to assist in repair efforts
- Ensure accurate troubleshooting steps are conducted
- As required, give assistance to field operators in duties
- Use root cause analysis tools to improve the process
- Be a member of plant committees and teams
- Look for opportunities to improve processes and share best practices with other shift coordinators and leads
- Develop skill progression plan for crew members to meet individual advancement requirements and ensure adequate cross training to develop crew strengths
- Perform yearly evaluations for crew members and hold crew members accountable for job duties and administer corrective actions
- Lead regular crew meetings such toolbox talks and information sessions
The Crew Supervisor position is well-suited for you if you have:
- Capability to manage a manufacturing environment, including capability to perform effectively in high stress, emergency and crisis situations.
- Strong analytical skills
- Experience with project management using best practices to implement and sustain solutions
- Ability to communicate across functional lines and at all levels: learn and apply Ingredion’s GMP, Quality and Safety standards; train and coach others to improve performance.
- Desire to build consensus and foster positive relationships.
- Strong written and verbal communication skills.
Qualified candidates will have:
- Knowledge of corn wet milling manufacturing operations, processes and customer base and refinery operations strongly desired
- Bachelor’s degree with preference in engineering or related field and 1-4 years of experience in manufacturing environment desired or, 5+ years in corn wet milling operations
- Ability to lead a team of direct reports
- Knowledge/experience in using Microsoft Excel, Microsoft PowerPoint and/or other software tools.
- Ability to present shift reports, lead meetings, and review/write SOP’s.
- Must be willing to work a rotating shift and work overtime
Job ID: 42679